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HE500VG Turbo 5456815H 2881997 Turbocharger for Truck ISX15 CM871 Engine
| Place of Origin | China |
| Brand Name | Carrier |
| Certification | ISO 9001,IATF 16949 |
| Model Number | HE500VG Turbo |
HE500VG Turbo for ISX15 engine
,Turbocharger for Truck CM871
,Diesel Truck Turbo with warranty
HE500VG Turbo 5456815H 2881997 Turbocharger for Truck ISX15 CM871 Engine
Product Overview
High-Performance HE500VG VGT Turbocharger for ISX15 Highway Trucks & Heavy Haulage
- Precision Variable Geometry (VGT) Control: This HE500VG unit features a high-response Variable Geometry system designed to synchronize perfectly with the CM871 electronic controller. By adjusting the nozzle ring position in real-time, it provides optimized boost across the entire RPM range, significantly improving engine braking performance and reducing low-end lag in heavy Class 8 trucks.
- Severe-Duty Thermal Resilience: Engineered for the extreme heat of the 15L ISX15 platform, the turbine housing is cast from high-nickel ductile iron. This metallurgy is essential for resisting the thermal fatigue and "nozzle ring binding" often caused by the high EGTs (Exhaust Gas Temperatures) and soot levels associated with heavy EGR (Exhaust Gas Recirculation) duty cycles.
- High-Speed VSR Dynamic Balancing: To ensure maximum service life and prevent cabin resonance, every core assembly (CHRA) is balanced on a high-speed Vibration Sorting Rig (VSR) at speeds exceeding 100,000 RPM. This eliminates microscopic shaft oscillations that lead to premature journal bearing wear and the common high-pitched "VGT whistle."
- Emissions & Fuel Map Compatibility: This turbocharger is precision-calibrated to match the factory CM871 fuel maps. It ensures full compliance with EPA emission standards while maximizing fuel economy during long-haul highway cruising, providing the sustained 400HP–600HP output required for heavy-duty freight operations.
- True "Plug-and-Play" Installation: This is a precision 1:1 replacement for original factory units. All mounting flanges, oil inlet/drain ports, and electronic actuator mounting points are machined to exact 5456815H and 2881997 specifications, ensuring a seamless installation without manifold or harness modifications.
Technical Specifications & OEM Cross-Reference
| Turbo Model | HE500VG Turbo |
|---|---|
| Part Number | 5456815H, 2881997, 4309076, 2881785 |
| OE Number | 5350611, 3767615, 2838153, 3780526, 2840519, 3792776, 4045031, 2836356, 3774612, 3795162, 4045018, 3767622, 2838154, 3774626, 2840520, 3792786, 4045034, 2836357, 4042413, 3767630, 3774640, 5350893, 5355196H, 5550526, 5355182, 3774601, 5456738H, 5359785H, 4956010, 4955425, 5359978, 5456745, 5454760, 5455154, 5457297 |
| Application | For Truck ISX15 CM871 Engine |
| Engine Model | ISX15 CM871 Engine |
| Brand | Carrier |
| Quality | 100% Tested High-Quality ISO 9001 & IATF 16949 certified |
| Type | K18 |
| Material | Alloy |
| Fuel | Diesel Engine |
Compatible OEM & Part Numbers
- Part Numbers: 5456815H, 2881997, 4309076, 2881785
- OEM Numbers: 5350611, 3767615, 2838153, 3780526, 2840519, 3792776, 4045031, 2836356, 3774612, 3795162, 4045018, 3767622, 2838154, 3774626, 2840520, 3792786, 4045034, 2836357, 4042413, 3767630, 3774640, 5350893, 5355196H, 5550526, 5355182, 3774601, 5456738H, 5359785H, 4956010, 4955425, 5359978, 5456745, 5454760, 5455154, 5457297
Application
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Class 8 Highway Trucks: Kenworth T660, T800, W900, T2000 (ISX15 CM871 Engines), Peterbilt 386, 387, 388, 389 (ISX15 CM871 Engines), Freightliner Cascadia, Coronado, Columbia (ISX15 485/500/525/600 Variants), VNL Series (Powered), International LoneStar, ProStar, 9900i
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Engine Codes: ISX15, ISX 15L (CM871 Electronic Fuel Systems, EGR models)
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Application Years: 2007–2010 (Transition period for CM871)
Q1: Does this HE500VG turbocharger include the electronic actuator?
Most listings for the 5456815H refer to the turbocharger assembly. Depending on your specific purchase option, the electronic actuator may be included or sold separately. Note: If reusing your old actuator, it must be professionally calibrated to the new turbo's VGT nozzle ring to avoid "Overboost" or "Underboost" fault codes.
Q2: Why are there so many part numbers for the ISX15 turbo?
The ISX15 platform has undergone numerous updates to improve VGT reliability and EGR performance. Numbers like 2881997 and 3767615 represent different production generations. The number 5456815H is the latest superseded reference that replaces almost all previous CM871-series VGT turbos.
Q3: What is the most common cause of VGT failure on the CM871 engine?
Soot accumulation and "Carbon Coking." Because the CM871 uses a heavy EGR flow, soot can build up inside the turbine housing, causing the VGT nozzle ring to stick or bind. This puts excessive strain on the electronic actuator, leading to failure. We recommend regular EGR system maintenance and using high-quality low-ash engine oil.
Q4: What is the "H" suffix in part numbers like 5456815H?
In the numbering system, the "H" typically signifies the latest hardware revision or a "High-performance" service replacement that includes all previous engineering updates (such as improved seals and reinforced nozzle ring components) to address known field issues.
Q5: Do you provide worldwide shipping?What is the delivery timeframe?
We ship globally via premium carriers like DHL,FedEx,and UPS,as well as sea freight for bulk orders.In-stock items are typically dispatched within 24-48 hours. Express delivery to North America and Europe usually takes 5-7 business days.
About Us
Fengcheng Zhongke Turbocharger Co., Ltd. is a leading high-tech factory specializing in the R&D, production, and global distribution of high-performance turbochargers. Based in Fengcheng—one of the world’s most renowned turbocharger manufacturing hubs—we have grown from a local workshop into a global supplier, serving heavy-duty, commercial, and passenger vehicle markets worldwide.
At Zhongke, we don't just "make" parts.we engineer reliability.
- Material Integrity: We exclusively use K18 Nickel-Alloy turbine wheels, capable of withstanding extreme exhaust temperatures (up to 950°C) without deformation.
- Dynamic Balancing: 100% of our turbochargers undergo high-speed dynamic balancing tests at 150,000+ RPM to guarantee zero vibration and extended bearing life.
- Certified Quality: Our production processes are certified under ISO 9001 and IATF 16949, the gold standards for the global automotive and heavy-machinery industries.
Manufacturing Prowess:Our facility is equipped with state-of-the-art production lines, including precision 5-Axis CNC machining centers, high-speed VSR (Vibration Sorting Rig) balancing machines, and advanced material testing labs.
Our Specialization:We maintain a vast inventory of over 3,500+ turbocharger models, with a focus on heavy-duty and construction machinery engines. Focused on optimizing fuel efficiency and restoring factory horsepower, our passenger car turbos are engineered with the same precision and K18 heat-resistant materials as our industrial line, ensuring reliable performance for daily commuting and high-speed driving alike.
Global Partnership & Support: Zhongke Turbo is more than just a manufacturer; we are your long-term technical partner. With nearly 30 years of export experience, we understand the logistics and technical requirements of the international market. We provide a warranty and dedicated technical support to help our partners succeed.
- Key Export Regions: North America, Europe, the Middle East, Africa, Latin America, and Southeast Asia.
Experience the difference of nearly 30 years of factory expertise. Contact us today for wholesale inquiries or technical consultations.
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