Fengcheng Zhongke Turbocharger Co., Ltd.
Email: zhongketurbo@gmail.com TEL: 86-415-8264499
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TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine
  • TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine
  • TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine
  • TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine
  • TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine

TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine

Place of Origin China
Brand Name Carrier
Certification ISO 9001,IATF 16949
Model Number TD04HL-15G Turbo
Product Details
Turbo Model:
TD04HL-15G Turbo
Part Number:
49189-00540, 4918900540, 49189-00550, 49189-00511
OE Number:
8971159720, 8971159721, 8970114741, 8-97115-972-0, 02/800380, 02-800380, 02800380, 2-800380, 2800380, 5I7585, 5I7952, 289731A1, 960817125, VI8971159720
Application:
For Excavator 4BG1T Engine
Engine Model:
4BG1T Engine
Brand:
Carrier
Test:
100%Tested By ISO 9001 IATF 16949
Type:
K18
Fuel:
Diesel Engine
Payment & Shipping Terms
Minimum Order Quantity
10
Price
Contact for Best Price
Packaging Details
Brand Packaging,Neutral Packaging,Customizing Packaging,Carton Box,Wooden Box
Delivery Time
5-8 Work Days
Payment Terms
L/C,D/A,D/P,T/T
Supply Ability
5000PCS/Month
Product Description

TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine

Heavy-duty TD04HL-15G replacement turbocharger (49189-00540, 8971159720, 02/800380) for 4BG1T diesel engines. Extensive application across JS130, JS160, EX120, ZX120, and Case CX130 excavators. Direct fit for 5I7585, 289731A1, and 49189-00550. Engineered for peak hydraulic breakout force and extreme durability in construction environments.

Product Overview

High-Performance TD04HL-15G Turbocharger for Powered Excavators

  • Precision-Tuned for Excavator Hydraulics: This TD04HL-15G unit is specifically engineered to power the high-torque, variable-load cycles of 4BG1T-powered earthmovers. It ensures the engine maintains the steady boost pressure required for aggressive hydraulic breakout force and multi-function lifting without losing power under high-pressure spikes.
  • Severe-Duty Thermal Resilience: The turbine housing is cast from high-grade ductile iron, specifically formulated to withstand the sustained exhaust gas temperatures typical of compact industrial diesel engines. This metallurgy prevents housing distortion and wastegate binding during long shifts on the job site, ensuring a long service life in remote or high-load environments.
  • Precision VSR Dynamic Balancing: To ensure maximum bearing life and prevent cabin noise, every core assembly (CHRA) is balanced on a high-speed Vibration Sorting Rig (VSR) at speeds up to 150,000 RPM. This eliminates microscopic shaft oscillations that cause premature journal bearing wear and the common "turbo whistle."
  • Optimized 15G Compressor Aero: The aerodynamics of the compressor wheel are tuned for rapid boost response at lower engine speeds. This is critical for 13–16 ton excavators, where immediate power is needed for sudden digging loads, effectively reducing cycle times and fuel consumption.
  • True "Plug-and-Play" Installation: This unit is a precision 1:1 replacement for original brand factory turbos. All mounting flanges, oil inlet/drain ports, and air connections are machined to exact 8971159720 and 02/800380 specifications, allowing for a seamless installation without manifold modifications.

Technical Specifications & OEM Cross-Reference

Turbo Model TD04HL-15G Turbo
Part Number 49189-00540, 4918900540, 49189-00550, 49189-00511
OE Number 8971159720, 8971159721, 8970114741, 8-97115-972-0, 02/800380, 02-800380, 02800380, 2-800380, 2800380, 5I7585, 5I7952, 289731A1, 960817125, VI8971159720
Application For Excavator 4BG1T Engine
Engine Model 4BG1T Engine
Brand Carrier
Quality 100% Tested High-Quality ISO 9001 & IATF 16949 certified
Type K18
Material Alloy
Fuel Diesel  Engine
TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine

Compatible OEM & Part Numbers

  • Part Numbers: 49189-00540, 4918900540, 49189-00550, 49189-00511
  • OEM Numbers: 8971159720, 8971159721, 8970114741, 8-97115-972-0, 02/800380, 02-800380, 02800380, 2-800380, 2800380, 5I7585, 5I7952, 289731A1, 960817125, VI8971159720
Turbo Model: TD04HL-15G Turbo

Application

  • Excavators: JS130, JS130LC, JS145, JS160, JS160L (equipped with 4BG1T engine)

  • Excavators: EX100-5, EX120-5, ZX120, ZX130, ZX135US

  • New Holland Equipment: Case CX130, CX135 Excavators, Various New Holland loaders using the 4BG1T industrial engine

  • Other Earthmoving Brands: Sumitomo SH120, Link-Belt 130LX, Denyo / Airman Generators and Compressors using 4BG1-series engines.

Frequently Asked Questions (FAQs)

Q1: Is the TD04HL-15G (49189-00540) interchangeable with the 6BG1T engine turbo? 

No. While they share the same TD04HL family name, the 4BG1T is a 4-cylinder engine and the 6BG1T is a 6-cylinder. The turbine housing flange, wastegate calibration, and internal flow capacities are different. Using a 4-cylinder turbo on a 6-cylinder engine will cause massive over-speeding and immediate failure.

Q2: Why does my old turbo have a "5I" or "289" number instead of a Mitsubishi number? 

These are brand-specific tracking numbers. "5I" numbers are usually hybrid parts, and "289" numbers are Case/New Holland codes. They all refer to the same physical TD04HL-15G turbocharger manufactured for the 4BG1T engine platform.

Q3: Does this turbocharger come with a new wastegate actuator? 

Yes, every TD04HL-15G we ship includes a pre-installed pneumatic wastegate actuator. It is factory-calibrated to the standard 4BG1T industrial boost settings, so you can install the unit immediately without needing manual adjustments or bench testing.

Q4: What is the leading cause of failure for industrial turbos in excavators? 

Air intake contamination and carbon buildup. In dusty construction sites, any leak in the air intake or a compromised air filter allows particles to erode the compressor wheel. Furthermore, carbon coking in the oil feed line can starve the journal bearings. We strongly recommend a new air filter and a new oil feed line when installing this unit.

Q5: Do you provide worldwide shipping?What is the delivery timeframe?

We ship globally via premium carriers like DHL,FedEx,and UPS,as well as sea freight for bulk orders.In-stock items are typically dispatched within 24-48 hours. Express delivery to North America and Europe usually takes 5-7 business days.


About Us

Fengcheng Zhongke Turbocharger Co., Ltd. is a leading high-tech factory specializing in the R&D, production, and global distribution of high-performance turbochargers. Based in Fengcheng—one of the world’s most renowned turbocharger manufacturing hubs—we have grown from a local workshop into a global supplier, serving heavy-duty, commercial, and passenger vehicle markets worldwide.

TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine

At Zhongke, we don't just "make" parts.we engineer reliability.

  • Material Integrity: We exclusively use K18 Nickel-Alloy turbine wheels, capable of withstanding extreme exhaust temperatures (up to 950°C) without deformation.
  • Dynamic Balancing: 100% of our turbochargers undergo high-speed dynamic balancing tests at 150,000+ RPM to guarantee zero vibration and extended bearing life.
  • Certified Quality: Our production processes are certified under ISO 9001 and IATF 16949, the gold standards for the global automotive and heavy-machinery industries.

TD04HL-15G Turbo 49189-00540 8971159720 Turbocharger for Excavator 4BG1T Engine

Manufacturing Prowess:Our facility is equipped with state-of-the-art production lines, including precision 5-Axis CNC machining centers, high-speed VSR (Vibration Sorting Rig) balancing machines, and advanced material testing labs.

Our Specialization:We maintain a vast inventory of over 3,500+ turbocharger models, with a focus on heavy-duty and construction machinery engines. Focused on optimizing fuel efficiency and restoring factory horsepower, our passenger car turbos are engineered with the same precision and K18 heat-resistant materials as our industrial line, ensuring reliable performance for daily commuting and high-speed driving alike.

Global Partnership & Support: Zhongke Turbo is more than just a manufacturer; we are your long-term technical partner. With nearly 30 years of export experience, we understand the logistics and technical requirements of the international market. We provide a warranty and dedicated technical support to help our partners succeed.

  • Key Export Regions: North America, Europe, the Middle East, Africa, Latin America, and Southeast Asia.

Experience the difference of nearly 30 years of factory expertise. Contact us today for wholesale inquiries or technical consultations.

Contact Us at Any Time

15338428097
Liaoning Province, Fengcheng City, Erlongshan Industrial Park
Send your inquiry directly to us